Let’s Make Your Own Light Weight Sliding Doors

Do you know what kind of looks you get when you go to the hardware store and tell the clerk you want to DIY light weight sliding doors? When they point in the direction of “Doors & Windows,” you know it’s time to take matters into your own hands.

Old Fashioned Wooden Sliding Doors With Light Weight Design Idea

Old Fashioned Wooden Sliding Doors With Light Weight Design Idea

You can use the sliding doors for a lofted space above your living room, or to divide between your bathroom and bedroom. Perhaps it will only be a temporary solution, that’s why its construction needed to be simple and easy to do. Materials come in right around the $35 price point (depending on finishing accessories like handles and such) which makes it a win in the style category and for your pocketbook! Here’s how you can make the light weight sliding doors.

Light Weight Wooden Sliding Door Idea For Dividing The Rooms

Light Weight Wooden Sliding Door Idea For Dividing The Rooms

First of all, you should prepare the materials; 2 plumbing flanges, 1 (possibly 2) plumbing angle brackets, length of plumbing pipe, 3 “hinged loops”, 2 full sheets of Masonite, 1 bundle of 2×2’s, 2 small wheels, assorted nails/brads, and 20 wood screws. Don’t forget also to prepare the tools as follows; nail gun or hammer, screw driver and level. After all the preparations are ready, you can start the process.

Light Weight Sliding Door For House Gate

Light Weight Sliding Door For House Gate

Build The Frame  – You don’t need an architect’s plans to build a door, you just need a drill, or even less — a screw driver. First, make a wooden frame that is the same dimension as your Masonite, using the diagram above to assemble your 2×2 boards (with one screw joining each board). The structure will feel flimsy and wobbly, but that’s okay.

Cover It Up – Either nail your masonite on to your frame, glue it with adhesive, or tack it down with brads. If you glue it, allow to dry overnight undisturbed. If it was nailed, carry on to the next step!

Glass Sliding Door With Light Weight Design

Glass Sliding Door With Light Weight Design

Add Wheels – Determine which end of your door will be the bottom and attach your wheels. If you want the door to roll side to side, so you should buy wheels that go in only one direction. (Bonus: they’re also cheaper!)

Add Hinged Loops -. We suggest drawing a picture before you ask where they’re located, as you might get some puzzled looks. Once you find them, attach them to the top of the door with wood screws.

Diy Sliding Door For Dining Room With Light Weight Design

Diy Sliding Door For Dining Room With Light Weight Design

Add Pipe – The first step to assembling the hardware is to slide the pipe through the hinged loops on top of the door. This pipe should be cut at the hardware store and its size will be determined by the size of your space.

Add Angles & Flanges – Add any angled pieces required and flanges to the end of your pipe.

Level & Mark – This step is best done with two, if not three, people. It seems like it will be easy, but in all reality, the more hands the merrier! Place the level on top of the door. Hold the door in place and mark holes for your screws to attach the plumbing pieces to the wall (you don’t have to mark them, but if for any reason the door shifts, it’s easier to know where things line up). You want the pipe to be just under the loops when they’re fully extended up.

Diy Light Weight Sliding Door Idea

Diy Light Weight Sliding Door Idea

Screw Baby Screw – Attach the plumbing hardware to the wall.

Check Your Work – Try sliding the door open and closed. If all was square and level, things should roll just perfectly along the floor.

This project of making light weight sliding doors works especially well on floors that are level. If your space is old and has a good dose of “character,” there’s a good chance they might be off slightly.

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